Did you ever consider integrating the lubrication of your production plant into a lean management project?

We at NILS did and we do have the necessary know-how and resources too. We offer you a complete series of documents that contain everything your company has to know about the lubrication of your plant. Thus eliminating errors, guaranteeing the correct quantities of lubricants, and offering maximum efficiency and control over costs in the long term.

Lubrication plans

The NILS lubrication plan guarantees efficient operations and cost-effectiveness. Correct lubrication begins with correct lubrication intervals, appropriate quantities, and the right product, which leads to an immediate increase in system efficiency, reducing consumed quantities, better preservation of mechanical parts from early wear and tear, and consequently limiting breakdowns and machine downtime.

ANALYSIS OF THE PLANT

  • Analysis of current status.
  • Inspection and verification of all machine manuals.
  • Inspection of used and prescribed products.
  • Mapping of all lubrication points.

CREATION OF THE PLAN

  • Assessment of lubrication processes. (intervals / frequency / quantity).
  • Review of products that may be combined to simplify operations and reduce errors.
  • Determination of areas subject to automatic lubrication systems.
  • Developing a lubrication plan that is simple, clear, and functional.

IMPLEMENTATION OF THE PLAN

  • Increased production efficiency through reduction of lubrication errors, resulting in less machine/production downtime.
  • Optimal replacement/lubrication intervals.
  • Rationalization and optimization of the products in use, leading also to warehouse optimization.
  • All the information and expertise gathered in this project to be easily transferable and shared on paper.

PREDICTIVE MAINTENANCE PLAN

By performing predictive analyses on strategic machines, it is possible at an early stage to detect and predict wear and tear on mechanical components. By doing so major breakdowns can be prevented because anomalies are identified in advance, allowing precise system interventions where necessary and thereby increasing the productivity of the equipment. The main activities to develop the predictive diagnostics/tribological operational analysis are:

ANALYSIS OF THE PLANT

  • Determining strategic machines.
  • Determining the lubricant currently in use.
  • Determining where and how samples will be taken.

CREATION OF THE PLAN

  • Developing an operating manual that allows maximum sample representativeness and makes sampling activity easy for the maintainer.

IMPLEMENTATION OF THE PLAN

  • Increasing production efficiency by correctly implementing predictive maintenance, involving checking machinery efficiency, optimizing lubricant change intervals, reporting problems or impending breakdowns, and avoiding damage and unplanned downtime.
  • All the information and expertise gathered in this project to be easily transferable and sharable.

ASK ONE OF OUR EXPERTS IN LUBRICANTS FOR FURTHER INFORMATION

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